Short Course on Rubbers – Getting to Square 1
A Guide to Rubber Manufacturing Process In the processing of rubber, there are many chemicals used like sulphur, zinc oxide, TMT, titanium, MBTS, minerals like calcium carbonate and carbon, and processing oils called RPO or Rubber Processing Oil. In processing rubber, all these materials are mixed together using rubber processing machinery which include ban-bury mixture, kneader machine, mixing mills, calendaring machine, extrude machine, hydraulic press, roto-cure, and cooling conditioner. Rubber comes in two types namely natural and synthetic. We get natural rubber from the rubber tree. The milk type of material leaking from the rubber tree called latex is processed. Synthetic rubber is a petroleum based product. By means of industrial application, synthetic rubber is manufactured using content derived from crude oil and with the addition of certain chemicals. Synthetic rubber comes in many varieties. Chloroprene (or Neoprene), Silicone, EPDM, Fluoro-elastomer, nitrile, hypalon, and butyl are the varieties of synthetic rubber that you can find. These grades differ in their applications and specification.
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Neoprene is resistant to oil, acid, alkali, hydrocarbons, and they are also heat resistant.
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Silicone is highly resistant to temperature. Silicon can bear up to 250 degrees Celsius. EPDM is resistant to weather, temperature, aging, and radiation. Since EPDM rubber prevents water or liquid to pass through, then it is widely used in waterproof roofing, and canal and ponds living. Nitrile or NBR sheets are used as gaskets for packing purposes since they are permeable to gases. Fluoro-elastomer or viton is a type of rubber which is resistant to a wide range of oils and solvents. It has good abrasion and is resistant to tearing. It is also able to bear high temperatures. Over the past few years, the demand for rubber has been increasing. It is the revolution in the automobile sector that is responsible for the increase. Every automobile needs tires. And tires are the reason why the prices of natural and synthetic rubber are increasing every day. Eighty percent of the entire rubber production in the world is consumed by the tire industry. We can find other major rubber products in the market. Industrial rubber sheets are used in a variety of applications like gaskets, packing, electrical insulation and matting purposes. The blend of natural and synthetic rubber are now used for manufacturing rubber sheets which come in different colors like green, red, blue, and black. However, the black color is preferred for industrial purposes. Depending on the bases of application, there are different raw materials used in rubber sheet manufacturing. for heat resistant purposes, silicone is used, and for acid and heat, they use neoprene, and other materials for other particular applications. Hoses, mats, tires, condoms, medical equipment, oil seals, gaskets, yoga mats, conveyor belts, footwear, printing rollers, electrical insulation mats, etc,. are the other products using rubber aside from industrial rubber sheets.